Ohlins TTX22m.2
Mixed Feelings
I have very mixed feelings about the Dragonfly's rear suspension. On the one hand, I have always regarded Ohlins products as second to none. The fact that the Dragonfly uses a shock designed for mountain bikes makes access to service and obtaining different springs easy.
On the other hand, the shock was designed for a mountain bike, not a motorcycle. Ohlins provides the following warning right in the owner's manual, “This product was developed and designed for the bike industry and shall only be installed on to related vehicles, including pedal-assisted motorized cycles that produces a maximum of 250 watts of power. DO NOT use any Öhlins bicycle suspension product on any throttle-equipped motorized cycle or any vehicle carrying more than one operator or rider, such as a tandem bicycle or heavy utility bicycle. Any use outside of these terms must be approved by Öhlins on a case-by-case basis. Any such unauthorized misuse may result in failure of the suspension, which may cause a crash and result in property damage, SERIOUS INJURY OR DEATH, and void warranty.”
Presumably, Mecatecno has gotten Ohlins's blessing for this application.
TTX Technology
The shock retails for $820 (USD)
“Super Light” springs are available in rate increments of 4 N/mm (23 lbf/mm)
High-speed compression adjustment: external, 3 levels (soft, medium, hard)
Low-speed compression adjustment: external, 16 clicks
Rebound adjustment: external, 7 clicks
Center-to-center length is 210mm, and stroke is 55mm
Note that the terms low-speed and high-speed refer to the rate at which the shock shaft is moving, not the vehicle's speed.
Ohlins mentions that it's possible to adjust the shock's stroke length simply with the three included 2.5 mm spacers. This seems more applicable to a mountain bike. The Dragonfly shock does not have any spacers installed and thus travel is already configured for the maximum possible.
Shock Service Interval
The recommended fluid change interval is every 100 hours or annually. Ohlins specifies their shock absorber fluid, part number 01304-01 which has a viscosity of 11 cSt @ 40° C. MSRP is $33 / liter.
There are 51 Ohlins MTB dealers in the USA. There is an authorized service center in Kansas. Ohlins USA is located in North Carolina. Full factory service is available in the USA for $220.
If you want to do the work yourself, the adjacent video shows the 200-hour rebuild procedure (although I feel the demonstrator could use a bit more finesse in places).
Ohlins Springs
Having the correct spring is going to be critical to properly setting sag and achieving desirable steering geometry. Ohlins says that using more than 2 turns of preload indicates the need for a different spring rate. Fortunately, springs are easy to change and no special tools are required.
As mentioned previously, springs are available in 4 N/mm (23 lbf/mm) increments. They cost about $100 each.
Ohlins spring part numbers are of the form XXXXX-YY. XXXXX indicates the spring series number and -YY is a code for the spring's rate.
Three different series of springs are manufactured that fit the TTX22m.2 body: 18073, 18075, and 18077. All spring series begin with 180. 73, 75, and 77 indicate the maximum permissible shock travel in millimeters to ensure coil-bind does not occur.
The standard Dragonfly spring is Ohlins part number 18075-16. Ohlins currently offers 15 springs that permit a 75mm maximum travel. Realistically, I see only a few spring rates on either side of standard covering a wide range of rider weights and abilities.
Standard Dragonfly spring is Ohlins P/N 18075-16 106 N/mm (605 pounds per inch)
Ohlins 18053-10 Bottom-Out Bumper
Bottom-Out Bumper
The shock's bottom-out bumper (black item with upsidedown part number) is visible in the adjacent photo. As far as I know, their use is universal on monoshock suspension systems.
The bumper cushions the shock at maximum compression travel. It is marked “BASF PUR” so probably an elastomer of polyurethane.
It acts as an additional spring in parallel with the main spring. Springs in parallel add together thus increasing the total spring rate.
This can make the spring's overall rate very high in the final part of the travel to prevent hard bottoming.
Aftermarket Springs
Springs are also available in the aftermarket - some are even progressively wound. Aftermarket springs use a different identification scheme. Typically, one number indicates the spring rate in pounds-force per inch. Another number is the “free stroke” (spring travel before coil-bind occurs) which may be measured in inches or millimeters. The order varies by manufacturer.
Bottom Shock Bushing
While removing the shock to take measurements, I found the bottom shock bushing exhibited noticeable wear.
This part apparently takes a lot of abuse considering the bike only had seen 15 hours of use. It's also possible the part had been machined imperfectly or installed hastily.
As can be seen in the adjacent photo, the bushing is made in two pieces that fit together with almost zero clearance.
I ended up polishing the area being measured using 400-grit emery cloth and a lathe.
This bushing is not listed as a Mecatecno spare part or as an Ohlins spare part.
Bottom Shock Bushing measurement
Plastic washer needs filing to ease installation
Shock Installation Tips
Although the Dragonfly is mostly very easy to work on, installing the shock (after say replacing the spring) is a bit of a nuisance.
In the adjacent photo, you can see that the plastic washer touches the shock body before seating flatly against it. This causes the ID of the washer to move out of position and makes it difficult to get the steel pivot in place. Filing a flat on both washers improves the situation. This is only necessary for the upper (chassis) shock mount washers. The lower (swingarm) washers have clearance all around.
I also found it beneficial to remove the rear wheel. This make the swingarm much lighter and easier to wrangle into the proper position.